Design Software, First Veneer Projects, Extinct Tools and MORE!!!

Brians Questions:

Hi guys! Long time listener, first time question-asker! Thanks very much for the show. I’ve been listening for a few years now and love the no-nonsense, down to business approach of your show.
I am a hobby woodworker, but have begun to get a few paying projects, which have been really fun and rewarding. One of the things that has forced me to do, as opposed to things I make for fun, for myself, or for gifts, is to do more design and modeling up front. I’ve gotten proficient enough with Fusion 360 to be able to create a 3D model that I can use to visualize for myself or show a client, and have most of what I need to build.
What I’ve discovered about Fusion is that you can model a HUGE amount of detail. I’ve found that modeling detail down to the rabbits, dados and understanding and determing the detail of each joint to be very helpful. I recently built a few large cabinets out of plywood using rabbet and dado joinery. I did not go to the trouble of actually modeling each rabbit and dado. When I was buidling it, I wished I had. A while back I built a cabinet from plans and they modeled ever rabbit, dado, hole… and I found it to be very helpful. I was also thinking that modeling all that might take alot of time and not be worth the effort.
All of that is just an example for context. My question actually is, How much detail do you go into when you model/design your own pieces and what are some of the reasons you do the level of detail you do?
Thanks again for the great podcast an I’m excited to hear your answers! Jeff

I just got into a shop with power for more than lights for the first time in several years, and I dug out several routers that I couldnt say no to, even though I was exiled to hand tools at the time. Between those and the ones I had before, I’ve probably got a half-dozen of various sizes; enough, I think, to leave a couple in permanent setups. Just wondering, how many routers do you guys have, and how do to maximize their utility in your own work flows (with permanent setups, favorite jigs, etc)? Scott

Guys Questions:

Hello from Alabama,
I am in the planning stages of building a dispenser for boxed wine. I have some highly figured walnut that I would like to use for the side panels. However, the pieces I have are fairly thin.
I am considering using 1/4 inch plywood as a core between 2 pieces of the thin walnut for each panel to prevent warping in the future.
The plywood that I have on hand is currently somewhat warped itself.
My question is: If I use this plywood as a core and apply sufficient clamping pressure during the glue up, should this panel remain flat? Or would you use MDF or HDF instead?
Also, would you recommend any other glue rather than water resistant PVA?
Thank you all for doing the Podcast. Woodshop Life is the BEST woodworking podcast out there, and I appreciate each of you for taking time out of your busy schedules to provide this service to all of us. Juston (Wild Chicken Woodworks)

1) I just drove down to Mississippi and met an old friend for the first time (if he’s listening, he’ll know who he is) to buy a Vacupress and associated gear. In this stuff, there was a flitch if cherry veneer (it was curled like a plane shaving from wing rolled, but appears really smooth, as in not wrinkled) and several starter packs of 3 sq/ft of some exotics (specifically satinwood, zebrawood, and rosewood, if interested). I’m super excited to put my first pump to work and have grand aspirations of masterpieces with figured exotics, but in the meantime, I don’t know where to start. Do you guys have any recommendations? What were your first veneer projects? Scott

Huy’s Questions:

Hi guys, thanks for your responses to my drum/belt sanding and tenon cutting questions a few months back. Here’s a hopefully fun one to think about: what is a tool that is no longer made or is no longer “in style” that you either can’t imagine working without or wish you had acquired when it was more readily available? Why? I always love hearing and learning about those “forgotten” tools and techniques that at some previous time were a normal part of the craft. Thanks! Michael

Hello Gentlemen,
I am a hobbyist woodworker, with a small shop nestled in the corner of my 2 car garage. I’ve been using a DeWalt contractor table saw for the past 12 years, and have gotten good enough results with it that I’ve never bothered to upgrade to anything bigger.
However, the thing that bothers me most about this saw is the virtual lack of dust collection. Even though there’s a dust collection port on the back under the blade, most of the dust drops straight to the floor. And I’m sick and tired of having to shop vac my entire garage after making even just a couple quick cuts. I think it’s time to invest in something that can manage dust a bit better.
My question is: what brand/model of table saw would you recommend that is
(1) easily mobile
(2) doesn’t take up a large footprint, and
(3) has the best dust collection?
Because my shop is small, I do not have an actual dust collector. I’ve been using a 6.5 horsepower shop vac with a dust separator for all these years, and would prefer to stick with this setup for now if possible. Can you explain the pros and cons of using this setup with a table saw versus using an actual dust collector? If I need an actual dust collector to get the results I’m looking for with the new saw, what kind would you recommend to keep the cost and footprint low?
Oh, and hopefully the saw would be under $1500, but could possibly stretch to $2000 as long as all the requirements are met.
Thanks for your help, and thanks for providing the best woodworking podcast on the planet!
Best, Matt

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