Riving Knives, Radial Arm Saw?, Drawer Production Run and MORE!!!

Brians Questions

Hey guys. Love the show. Been binge watching for a few months now and have learned a ton. Thanks for providing such great information.

I have a sears craftsman table saw I bought for a hundred bucks off an older gentleman who needed to free up more space in his shop. It works great but I would really like to install a riving knife for obvious safety reasons. Can it be done and how would I go about doing this? Any suggestions are appreciated. Thanks again for the great content. Jonathon

Long time listener but only second question Ive sent in. Received a great answer on my first so thought I would try again. What would be the best hand plane to use for edge jointing boards? None of my projects are super long the longest would be around five feet long. Thanks for a great podcast. Robert

Guys Questions

1) Guy mentions Hide Glue as a good option due to ease of clean up. There are several different hide glues commercially available. Titebond liquid hide glue, Old Brown and the powdered mix that you make with a heat pot and water. Which type do you use/recommend?
Thanks,
Dave @ Xcuse4tools Custom Woodwork

I have a chance to get a free radial arm saw. I already have a compound miter saw. Why would I use one over the other? Julie

Huys Questions

I’m finishing a whole home remodel where I’ve built all our cabinets. I’m about to start door and drawer faces and would love some tips to make the production work go more smoothly.
There’s a mix of paint grade (poplar and MDF) along with stain grade (rift sawn white oak).
I bought a rail and stile shaker router bit set to help but what else will make this quicker and easier? Jake

Thank you for your podcast. It is a great resource for woodworkers. I am at a point in my woodworking journey when I feel I am finally ready to build a set of dining room chairs. Nothing too fancy, but still comfortable. modern and stylish. I believe I have all the necessary big and small tools. Do you have a source that you would recommend that sells physical router templates? If not, any plans you would recommend? I do have a 3d printer, if I need to print them out, but I do not have a cnc. Max

AI Repairs?, Chemical Dye For Cherry, Chisel Tool Steel, and MORE!!!

Brians Questions:

I’ve been woodworking long enough that I’ve had problems with tools not working properly.
Obvious decisions.
I got 15 years out of a 2 1/4 horse router. It seemed reasonable to replace it. There was something wrong internally beyond the normal.
I bought a used Powermatic bench top mortiser. A piece fell off it (which i kept). I downloaded the manual and while it was not immediately helpful. It gave me the right name for the piece that fell off (gib) so I use AI and it told me how to reinstall and 10 minutes later it was working.
I recently had trouble with the wedges that lock the Shopsmith head stock onto the way tubes. That was a harder fix, but Youtube and AI were helpful. [sending in the head stock to be repaired would have cost more than I spent on the machine].
How do you guys evaluate problems with tools, replacing them, fixing them yourself, or trying to find a repair center that charges fair prices? Chuck

I know proper procedure for milling lumber is generally to face joint, and edge joint using a jointer. But do you honestly face joint every board? Or is skip planing good enough? Also I bind when im edge jointing I end up after my first few runs at it with an end dapered and then it forces me to hog off a ton of material, im pretty certain my infeed / outfeed surfaces are setup parallel and its my technique, what do you think Im likely doing wrong? Tyler

Guys Questions:

Hey Guys love the show, my question is, i have a Supermax 16-32 drum sander that i would like to use more for sanding shaker doors to level and even them out, however i get a lot of cross grain on the rail part of the door. I usually keep 120 grit in my sander but do have 150 grit. I try to take very light passes but still end up with cross grain scratches. Any tips or suggestions to help elevate the cross grain issues would greatly be appreciated. Phil

This is a question for Guy. A couple years ago I watched a video of one of your table builds where you used potassium dichromate on Cherry to age it without needing to wait for the natural darkening process to occur. I have tried this myself on a couple of pieces, but with different results. Sometimes the Cherry has almost an orange look to it, matching the color of the potassium dichromate mixture. I was able to correct this in the finishing process, using a little bit of dye. Other times it is a warm brown tone. I wonder if you can comment on the kind of mixture you put together, and also the color of those pieces that you have made with this mixture as the Cherry naturally ages over time. What do they look like today? Do they continue to deepen and tone and color, just like Cherry does naturally? I have another project I’m about to begin with Cherry, and I will need to decide if I would like to attempt this process again, or not. Thank you!
Josh from Houston, TX

Huys Questions:

I have a question for the show. I am contemplating the purchase of a brad nail gun. I’m leaning towards getting a DeWalt battery cordless model, but I also like the flexibility that a pneumatic air gun would provide. I don’t own an air compressor so that would have to also be part of the purchase if I went to pneumatic route. My thought is to go ahead and just pay the cost for the DeWalt cordless battery model. But I’m wondering if going to pneumatic way helps my shop by adding the air compressor. I have a small garage shop that I share with my wife’s car so space is a premium. Love your thoughts on which way I should go? Also love your show, it’s my go-to woodworking podcast! Dan G.

Good morning!
Thank you for your wonderful podcast!
This is Shin from Korea but currently studying in Finland. I have been working with wood for some years.
From using different chisels from East and West, now I think that I am ready to purchase some nice chisels.
I am considering Veritas, because the PM-V11 sounds amazing.
My question is, if any of you have used the chisel, or just heard about it from other woodworkers, I am so curious about what you guys would think about the tools since it is quite expensive. Shin

Perfect Pocket Holes?, CAD Software, Epoxy Finish and MORE!!!

This Episodes Questions

Brians Questions:

Hey Gents,
As always love the podcast. I just upgrade from a bosch jobsite table saw to a general international 50-220 hybrud thats about 20 years old. It is in great shape and I want to keep it that way. What are some general maintenance things you would initially do with an older saw such as this and what would you do going forward to keep it in tip top shape?
Thanks again! Tyler

You guys often talk about pocket hole screws being an easy way to fasten boards together. I find I often have the boards move on me and misalign the joints when I use pocket hole screws. Do you experience this / how do you prevent it? Especially when one of the boards is too long to feasibly clamp it well. Tyler

Guys Questions:

Hey guys… Indianapolis native woodworker/DIYer here. Second time to ask a question and unfortunately is one you have probably answered before, but hopefully there is a slight twist to this one.
I’m looking to refinish a dinning table that is currently made of oak with a light yellower stain with a clear coat that is knicked up and scratched. The wife would like for the table to be black. I’m interested in using Target Coatings EM6600 – Raven black pigmented laquer. I’ve never used the pigmented laquer and hopefully it’s easy enough for a DIY guy to do a decent job. Couple questions about this:

  1. Do I need to sand the old finish off or use a chemical to soften the finish and then sand it off, or can a pigmented laquer go on over and the finish since it is covering over the old colors completely? Or instead of sanding can you use Target coatings HSF5000 primer, surfaced, and grain filler over the top of the old finish?
  2. If I do need to sand it at least to scuff it up for the primer to adhere how far back do I need to sand it back? Is it just enough to rough it up, or do I need to be all the way back to bare wood?
  3. Lastly has anyone ever used the grain filler primer from Target Coatings? Am I wasting my money on this product? Wood grain showing through the black finish isn’t the end of the world, but if we could have a completely smooth finish and little to know grain causing a “feeling” on the table that would be preferable. And maybe we would get that from the laquer building up already.
    Thanks for the awesome podcast. I’ve learned a ton from you all!
    Thanks Jason

Im 62 years old been woodworking for years and would love to use sketch up to help design and build projects. I know that there are versions dedicated to woodworking. My question is do you guys use sketch up? What version do you use? I know there are subscription fees. Im concerned about the learning curve. Ive watched some YouTube videos Im a small hobbyist shop doing small projects, built ins and i do a lot of design just in my head. Would love to be able to design and refine projects on the computer before i start building. Appreciate any advice on beginning this. Thank you, Phil

Huys Questions:

G’day guys , from Australia. long time listener and I finally have a question.
An auction for a closing business appeared on my Instagram feed and it was nearby so I bid and won around 3000 square metres of veneer (roughly 32,000 square feet or 3/4 of an acre.)for the princely sum of $56 AUD or $39 USD.
The veneers were shopsawn in house and are 1.8mm – 2.4mm with some of the walnut 5000mm long and 600mm wide the species also include.

  • Walnut burl.
  • Yellow poplar burl.
    -Maple
  • Pacific maple.
  • European Walnut
  • European oak
  • Silky Oak
  • QLD Pepperwood
  • Palisander Rosewood
  • Tasmanian blackwood
  • Fiddleback Tasmanian Blackwood
  • Blackbutt
    It’s a lifetime supply for me and I have already started to flatten and sort some of the stock , which brings me to my first question.
    The poplar burl is extremely dry, crinkled, and bubbly. I sprayed it with a homemade veneer flattening solution( alcohol, glycerine and water) and pressed it in cauls and clamps.
    The veneer definitely flattened out and became pliable and flexible, however.
    As it has flattened over in the press, it has folded over itself in places, picture ironing over a crinkle in a Shirt i guess. I can send a photo if you want.
    This is all over the veneer , unlike a shirt I can’t just stretch it out and go over it, so my question to you three is, how do I “stretch out” my veneer to get it flat, or is this veneer gone? The rest of the veneer is great, thankfully it’s just the poplar burl. Dylan

I enjoy your show and have a question to submit. I am building a cherry slab river table with a black epoxy center. My question is regarding the final finish coat. I have done two similar projects on one I used epoxy and didn’t care for the plastic look of the finish. On the second I used Rubio but came out dull and wasn’t very durable which is important because my family doesn’t always treat wood finishes with the care I would like. What finish would you recommend that has a sheen in the satin to semi gloss range with good durability?I have a lvlp spray gun if that helps with options. Spencer

How Much Glue?, Using Hickory, Veneer Projects, and MORE!!!

Brians Questions:

I have a question that i would like your input on. I have a double car garage that i use as my workshop. I want to build an outfeed table for my tablesaw. I was thinking of something that could be multi use. I was thinking of making two 2’x 4′ workbenches that would be on hinges so i could open it as a 2×8 or close it so its 4×4. I was thinking of using castors as well as adjustable feet. Im not 100% sold on the idea and was just hoping to hear some suggestions from the pros!
Hopefully this makes for a good question for your podcast.
Once again, thank you for the AMAZING podcast and youtube videos.
Matt

Hi all,
First, thanks for the podcast, by far the best format and the best information. It seems each podcast I almost always learn something.
I have a question about glue ups. When I glue up a joint, I try to keep squeeze out to a minimum and by doing that I’m not sure if I’ll use enough glue. However, squeeze out is inevitable. Do you try to keep squeezing out to a minimum and if so what steps do you take. Also, when you do have squeeze out on a joint what do you do to get rid of the excess glue. I’m not talking about squeeze out on a panel, since it’s easy to either use a plane to get rid of the glue when it dries, or sand it away. Any advice that you could share would be greatly appreciated.
Thanks, Mike

Guys Questions:

Hello! My name is Eric. I am a rather new/inexperienced woodworker. After hurricane Helene did so much damage in South Carolina, I decided I no longer wanted a large Hickory tree beside my house.
I paid professionals to fell this 100 year-old tree. I paid my friend, a rookie, to mill it into 5/4 inch planks/boards. I’ve been air-drying this wood in my garage for over a year. It is time to do something with it.
When I looked up, “What should you make out of Hickory?” The answers are baseball bats, ax handles, hardwood floors, and steps for staircases. I am not going to make any of those.
I have 750 board foot of this stuff…
What should I make?
What should I not make with this wood?
What gotchas do I need to be prepared for?
Any other advice?
Eric in SC

Hi guys,
I’m building a large frame for a canvas artwork for a friend. I’d like to reinforce the miters using miter keys.
Previously, I’ve cut the slots for miter keys on the table saw with a dedicated 45 degree jig when building small boxes. This frame is pretty big though, and I think the size would make it really awkward to do this way on the table saw.
Any other methods besides the table saw you’ve had success with cutting miter keys? Do you have any general recommendations for thickness of the miter keys in relation to the miter itself? Or at what thickness of material you would consider multiple miter keys for added strength? The frame is all going to be stained the same color so I’m not worried about aesthetic of the keys or contrasting with different wood species, just purely doing it for added strength. The frame is 1.5” thick with 4/4 ash and about 3 feet by 5 feet for reference.
Thanks! Evan

Huys Questions:

The veneers were shopsawn in house and are 1.8mm – 2.4mm with some of the walnut 5000mm long and 600mm wide the species also include.

  • Walnut burl.
  • Yellow poplar burl.
    -Maple
  • Pacific maple.
  • European Walnut
  • European oak
  • Silky Oak
  • QLD Pepperwood
  • Palisander Rosewood
  • Tasmanian blackwood
  • Fiddleback Tasmanian Blackwood
  • Blackbutt
    My other question is, can the three of you suggest a project each of small to medium size I can do with this veneer . I find it easier to work towards something when I have been told what to do rather than racking my brain in the workshop trying to think of something to do whilst drowning in a sea of veneer.
    Dylan

Hi folks
First as always thanks for one of the most friendliest and informative woodworking podcasts.
So here’s my dilemma. I’ve often heard about letting the wood acclimate to your shop environment before beginning a project. I understand that. My confusion comes in when starting to mill the wood. It’s often mentioned to mill the wood in graduated steps of a couple of days to allow it to release any built up tension. However I never hear of this being done in large production shops. Guy and Brian how do you do this where you work?
Thanks, Doug

Skill Progression, CNC Hold Downs, “Feel” of a Finish and MORE!!!

Brians Questions:

Hello! I recently got into woodworking in part after being inspired by finding a local lumber yard and not being beholden to the big orange box. I’ve realized my next step is to figure out a planing method – the wood I buy is rough sawn, and I’m not in a position to buy a planer or jointer given the size of my garage shop/price constraints. I’ve done some research on hand planes and plan to start experimenting with some used/refurbished ones. Do you think this is a reasonable method for small/medium projects (bookshelves and tables would be largest I’d do), or should I jump right to other methods like a router or electric planer. Thanks! Ryan

Zach from Minnesota here. I heard you’re in need of questions, so I figured I’d come to the rescue.
My question is regarding developing and learning new techniques and skills in the shop. You guys have previously made the suggestion that when trying to learn new skills, the best approach is to take on a project which incorporates one new skill (the one you would like to learn) versus diving into a project that’s going to involve several unfamiliar skills.
While I think that’s a great approach, my question is: how do I know when it is time to move on to another new skill?
For example, if I decide I want to learn how to use dovetails, how many projects in a row should I spend focusing on that technique before progressing to learning another new one? Should I keep at it until I feel that I’ve mastered dovetails, or should I just practice it until I feel like I have a firm understanding of the process?
Thanks again for all of your expertise and your dedication to the woodworking community at large. I eagerly anticipate each new episode. I hope all of your projects are doing well, and I hope you are doing even better.

Guys Questions:

Hello,
I’m really enjoying the podcast—it’s become one of my favorites to listen to. I appreciate how genuine and down-to-earth you all are.
I’m currently building a small part-time crafting business using a Onefinity CNC and an xTool laser. For software, I use LightBurn and Carveco Maker+.
I recently heard Guy talking about using his laser, and I think I’ve also heard you discuss CNC work in past episodes. I was curious if either of you have any advice for laser engraving softwoods like pine. I often get blotchy or inconsistent results because of the varying grain density, and I’m always looking for ways to improve my finished products.
On the CNC side, I’d love to hear your thoughts on workholding methods. My spoilboard has dovetail tracks, so I use homemade clamps quite a bit. I also use double-sided tape regularly. Surprisingly, the foam double-sided tape from Dollar Tree (three rolls for $1.25) has worked far better for me than some of the CNC-specific tapes I’ve tried, which didn’t seem to hold very well.
For two-sided projects, I’ve also made a few fixture boards with dowel-pin locators, and those have been a huge help with alignment.
I’ve learned that there’s always something new to learn in this hobby, and I’d love to hear your thoughts and experiences. Thanks for the great content, and keep up the awesome work!
Have a great day! Kevin

I’m building a round table with an x-frame base. The top 60” in diameter and 1 1/4” thick hickory. The x-frame is 37” across. I also plan on adding an apron about 3 1/2” tall to the table. I have heard more cons than pros on c-channel but would like your guys opinion on this. I definitely can’t have this thing droop. Also, while I have your attention, how would you attach the apron to the top taking into account wood movement. Thanks for having a great podcast. You have helped me a number of times in the past with valuable advice. Tom

Huys Questions:

I have an old park bench that I rebuilt three years ago using white oak. I applied 3 coats of Minwax spar urethane over the wood, sanding with 240 grit sandpaper between coats. Now, after 3 years, the finish has failed and the wood has noticeable splintering, peeling, and bowing. While I think I can salvage the wood on the back with sanding and refinishing, the seat slats will need to be replaced. I wanted to use quarter sawn white oak, but my lumber supplier only had rift sawn white oak in stock at the time. I feel this will be adequate, but would appreciate your opinions regarding wood choice. My main question is about finishing: will I be further ahead to use a penetrating oil first, such as tung oil, before the spar urethane? Will this add to the longevity of the wood? I realize that the sun and the elements will degrade any finish over time.
Thanks for what I would consider to be the top woodworking podcast available! Kurt

Thank you for all your good work.
As in a previous question, I am the one who makes furniture for immigrants.
In your last podcast you discussed the importance of color match and grain pattern when assembling a table top.
I am experimenting with a 3rd: “Feel”, and would like to know your take on this. I am working with cherry so it easy to manage.
I find that commercial furniture finishes, particularly on table tops are so smooth that if you close your eyes and pass your fingers over them, you can’t tell it was made of wood.
I have felt that the “texture” and feel of a finished top should reflect the purpose of the piece.
A “boot bench” ( I live in Maine) was prepped to have a deliberate grainy feel, a hallway table was hand planed with an LN 5 set to produce medium shavings to smooth it somewhat, and finally a coffee top was hand planed to fine shavings and then finished with 1000 grit sandpaper that left a top almost glass like. The first two were finished with shellac and some wax. The last was finished with shellac and “Tried and True”.
Question: do you vary the prep before finishing a piece in order to convey a different “feel” to the top based on customer preference, or purpose of the piece?
Do you think “feel’ has a role as do “color match” and “grain”? Do you take this into consideration when doing your preps?
thanks for reading this far,
John Vogt
Falmouth ME