Category: Uncategorized

Brians Questions:

I am getting ready to build a mission style entertainment center. This project will use what I’m told is arched pedestal legs which was used a lot by Gustav Stickley. I will be gluing up three 5 3/4″x 28″ quarter sawn white oak blanks to make the legs. I will then route the curve using a compression bit and template which I made using the Shaper Origin.
My question is what are some good methods to ensure there is a tight (almost invisible) line on the glue up of the blanks. The legs are going to be a major feature on this piece and I would hate for the lines to be visible. I’ve done glue ups for square legs before and have pretty good success although not perfect. I know grain match is a big deal but wanted to pick your guys brains on clamping methods, glue type and anything else you can suggest to ensure success.
Yours is the best podcast on the net.
Tom Young

I recently upgraded from a 9” ryobi bench top bandsaw to a craftsman 10” Floor standing. I’d like to build a mobile base for it. My question is, how tall should the table be? Should it be elbow high? Waste high? Higher ? Lower? For context, I’m mostly a hand tool guy and, although I have a dinky table saw, I don’t use it much, favoring the bandsaw. I’ll do some light resawing and other more detailed work with it. Thanks guys and Guy. Love the show.Jason

Guys Questions:

I am working on a large kitchen cabinet project and have come across a few questions I thought would make good discussion. Project includes 16 base cabinets, 14 uppers, range hood and a couple of custom spice racks, open shelves etc. Upper will have 14″ upper uppers stacked on them with glass fronts. Lowers are almost entirely drawers. Carcasses are about done heading into face frames and drawers.
-Drawer box preferences or use cases for solid wood vs plywood with edge banding. I am leaning towards plywood due to number I need (38), being simpler to use prefinished ply then mill down rough cut. But it seems like cheating…..Large Pots and pans drawers 3/4″ sides or 5/8″ sides?
-Drawer box construction when using overlay fronts. I do not have a dovetail jig. I may end up just pocket screwing them which is what I have done in the past but I wanted to add an upscale touch. I tried my domino with Sipo dominoes, pin nailed the box together first and then put two 5×30 dominoes in. To me the hole created was not that tight with the domino, didn’t look nice. I see some YouTube experts make it seem easy, any experience or thoughts? Also thought of using drawer lock bit on the new to me shaper I just picked up but no experience yet. (Grizzly 3hp) Thoughts or preferences?
Any other thoughts or recommendations when batching out large cabinet projects.
Matt

Hola Y’all,
I have been listening to y’all for a little over a year, and woodworking for two years. Best Podcast on the interwebs!
I was recently gifted a used Grizzly Go555 14″ 1HP. I have never owned a Bandsaw and I want to use it mainly for resawing. I was told it is working fine, but I prefer to “Trust, but Verify”. My questions are:

1. What tune-up/preventive maintenance should I do immediately?
2. What upgrades should I do for resawing hardwood?

Thanks so much!
Peace, Love, and Sawdust
Norris Sebastian
Grandad’s Workshop

Huy’s Questions:

Hey guys! I am a full-time journeyman carpenter and I work in the commercial sector around the Indianapolis area. Currently working at the new IU Health Hospital downtown. I’ve been doing carpentry professionally for nearly 9 years. Almost half of a year ago, I decided to purchase a 4×4 shapeoko 5 pro and got involved with learning about cnc. As friends and family found out about my new acquired skill, I’ve been asked to make various types of wood related projects-some requiring cnc and some that don’t. I have a decent amount of handheld power tools and jobsite tools I’ve acquired through the years. Thankfully those tools have helped me in completing non-cnc related projects but my problem is the lack of woodworking tools and equipment at my disposal. Many times I’ve turned down projects due to not having the right tools. Other times I’ve taken extra steps to complete tasks, but had I just had the right tool, it could’ve been a breeze. I want to have a nice wood shop in my barn eventually but not sure how to prioritize my wants and needs. Considering trading the cnc to instantly increase my wood shop tool budget and maybe revisiting it in the future. With a focus on increasing my wood working tools and building up my shop—What are some upgrades/ tool trades/ must-have-tools to kickstart my wood shop? What tools should I get rid of?
Tools at my current disposal/ 4×4 shapeoko 5 pro, a dw 8-1/4” table saw, dw 735 planer, dw 10” miter saw, Bosch random orbital sander, metabo belt sander , ridgid oscillating spindle sander, central machine drill press, various dw drills/ impacts/ saw zalls/ oscillator/ hammer drill/ jig saw/ circular saw etc.
Tools that could’ve made my life easier in the past- a jointer, band saw, track saw, drum sander, router table, etc
Thanks,
Holden
P.s. My dad and I carpool together during the work week and love listening to the podcast-we especially have come fond of Guy’s no bs, straightforward attitude. Keep up the good work!

Korey from Independence, KY again. I was thinking about getting radial arm saw to use exclusively for dados. I have never seen a radial arm saw in person. They can be found very cheaply on Facebook marketplace and space in not an issue for me. Do you think it would be worth it and can you use it to cut dados safely. What are some other good uses for a radial arm saw. Thank you and keep up the good work.
Korey

Brians Questions:

My sister and brother-in-law would like to recruit/hire me to install/build built-in bank of drawers and shelves for them for their new home. The only relatable experience I have with this type of woodworking is building a face frame cabinet and constructing some under the bed drawer storage, each of which I have done exactly one time. The remainder of my woodworking experience has involved making small knick-knacks such as cutting boards, boxes, etc.
Considering your experience with built-in shelving and closets, I was hoping you could lend me your expertise in regards to the following questions:

1. What’s the easiest way to go about coming up with accurate calculations for the amount of materials I’ll need? I might need a very dumbed down explanation.
2. How do you price projects like this? Do you estimate the time it will take and give the customer a set price, or do you use a time + materials structure? I want to help my sister do this for significantly less than she would pay someone else, but I also don’t want to be committing an undetermined amount of my time for free.
   Thanks in advance for all your help. Zach Owens

I have a question about Sawstops and the brake cartridge. I recently tripped my brake last night after changing from a Forest Woodworker blade to a Diable blade. Not sure why it happened. They are both 10″ blades. Any suggestions for how to prevent this from happening in the future? Mark

Guys Questions:

I’ve had this question in my mind for a few months now. How do I know when I’m qualified and ready to teach others how to woodwork? For context, I am a teacher by trade, and have only been woodworking for about 2 and a half years. I am single and have no family, so I do have a lot of time to myself. I primarily use hand tools though I occasionally break out my track saw for sheet goods. I don’t have any experience with power tools like a table saw, bandsaw, jointer, planer. My dovetails range from “functional-but-ugly” to “decent”, I can chop out mortises with chisels, I can joint my edges with my hand plane, and I can get my surfaces to be “flat enough”.
With all that said, is there a point where you know you can effectively teach others how to woodwork? Down the line, I wouldn’t mind being able to teach some hand tool woodworking classes. I do want to hold myself to a high standard and to be able to teach everyone proper technique without seriously hurting themselves. Thanks in advance for your input, Jose

1. Over the past a couple years I have gotten spoiled by building with a bunch of rift sawn white oak veneer, large slabs of walnut where I can cut parts out as I see fit. Now I can’t go back to flat sawn boards!! All I see is the glue line, cathedrals that don’t match, or kinda do and just a jumble of boards that just kinda go together. Am I doomed to only hunt for the straightest best grain board? How do you guys incorporate flat sawn (cathedrals) and other wildly grain boards into your work? Or are you only trying to select straight grain for table tops, and use flat sawn stuff for lesser seen parts? Jesse

Huys Questions:

My question is about moving my shop. My wife and I are moving from California to Washington – about 800 miles north of us. I’m going to upgrade from a 1 car garage shop to probably twice the space.
We’re going to hire professional movers but I’m wondering how to prepare and ship certain machines. The ones I think most about are the Sawstop, the Festool Kapex 120, the DeWalt 735 planer, and my Laguna 14″ bandsaw also with wheels.
The Sawstop has an extension table. Would you remove that or let the professional movers move the fully assembled saw? I would remove the blade and cartridge. How about the Kapex, planer, and Laguna bandsaw? Any special precautions or recommendations there?
For my planes and handsaws am thinking lots of bubble wrap and packed into boxes.
Would appreciate your thoughts. Thanks for the great show guys!
Ron Novato, CA

Hi guys, I am relatively new to the podcast so maybe it has been talked about before, but I had a question about Maloof inspired rocking chairs. Have any of you attempted making a chair with a Maloof inspired design? If so, did you use/purchase a pattern and do you have any recommendations? I have found several patterns out there, but some of them are a bit pricey and I don’t want to commit to a specific pattern without doing my research. I consider myself an intermediate woodworker and this would by far be the most difficult project I have attempted so any advise is appreciated. Zach

Brians Questions:

How do I take my woodworking skills to the next level, short of attending an expensive workshop? Up to this point most of what I’ve learned has been from either your podcast or YouTube videos (special thanks to Guy for all of his router table videos.) I have quite a few small projects under my belt, such as cutting boards, boxes, and a face frame cabinet. I’d like to move on to building small furniture pieces, but I don’t feel that I have the skills to figure out how to design or build something of that scale without some sort of tutorial.
I’m sure there are tons of videos on YouTube showing how to build coffee tables and the like, but I don’t want to just copy and replicate someone else’s design. Most of the videos I’ve come across have also been using pocket holes and big box store lumber, which isn’t really the direction I want to go. What I want to learn are the skills and techniques that go into building furniture so that I can put my own spin on them. If I tried to build a coffee table right now I’m sure it would just be a flat panel with square straight legs.
Thank you in advance for whatever suggestions and insights you are able to offer me. I appreciate all the time and effort you guys put into this show. I hope your projects are going well, and I hope that you’re doing even better.. Zach Owens

Throughout your time woodworking, have you ever hit a point where you lost your motivation for woodworking? If so, how did you reignite your passion and get back into it? Zach Owens

Guys Questions:

I appreciate the podcast and look forward to new episodes, keep up the great work.
Here is the background:
I have attached a picture of the front of my workshop. I have the Tablesaw/planer and jointer in a square with a poweratic 1 3/4 hp single stage dust collector with “turbo cone” separator:) servicing all three using a 10 foot flexible hose with magnetic couplers on the flexible hose and at individual machine ports. This makes aligning dust collection very quick. I am very satisfied with performance at planer and jointer. I still wear an apron and safety glasses when using the tablesaw because of the dust coming off the top of the blade. I have sealed the cabinet of the saw as much as possible. I have used an over blade collector by shark guard which captures most if not all of this dust, however, I remove this most of the time because it interferes with so many operations.
Here is the question:
Do you belive there would be a noticable improvement in dust collection,at the tablesaw in particular, by upgrading the dust collector to a product like an Oneida Dust Gorilla or Supercell? I would still like to use the flexible hoses vs. hard piping to support being able to reconfigure the shop in future. Every piece of equipment is readily movable.
Thanks, keep up the great podcast.
Dave@ Xcuse4tools Custom Woodwork

I’m a hobbyist furniture maker working in a home shop. I have several kiln-dried ash boards that have visible insect tracks and wormholes — no active infestation, just the character left behind. I’m building a benchtop seat from this material and I want to lean into that look instead of hiding it. What finishing approach would you recommend to best highlight and preserve the insect damage — things like filling the voids, stabilizing the soft areas, and choosing a topcoat — so it looks intentional and high-end rather than defective?
Thank you again for the content. Catching up on old shows though I cannot locate the older shows on Spotify! Have a great week.
Greg Wolf’s Den Homestead

Huys Questions:

Hi guys,
My house came with a work bench when I bought it. It’s nice and sturdy but the Masonite top had seen better days so I’m replacing it with a piece of 3/4″ plywood.
I just took the top off, and realized that the structure underneath the top isn’t totally flat, up to about a 1/8 inch dip in some places. (picture below for reference — it’s about this uneven for the full length).
I have a couple of questions:
1) How flat does this need to be? Will the plywood on top make these gaps irrelevant? I understand that a very flat top is important for assembly purposes, although I didn’t really notice a problem with the old top.
2) How would you go about flattening this? I have taken down a couple of high spots with my #4 bench plane, but doing the whole table would be quite an undertaking.
3) My plan is to nail the new top on, router the edges flush, and add a coat or two of Danish oil since I have a jug of that lying around. But I’m curious if any of you would do differently. Do any of you use benches with replaceable tops?
Thanks!
Max

My question is this. I own a high end furniture and cabinet shop and to provide quality I prefer to build my drawer boxes from solid wood (not the bottoms those are plywood). I box joint the corner joints, but my question is on wood expansion. 1st – when milling the sides to 5/8 thickness I sometimes end up with a 5″ wide board. Usually this would cause cupping but it seems like the corner joints locks everything in place. Would you build with wider boards or cut it into say 2-3″ strips and glue back together before milling? 2nd – a lot of drawers now a days can easily be 8-9″ deep and up to 14″ deep for some of the largest drawers I build. With this width the expansion and contraction of the drawer box concerns me, especially once you fix the drawer fronts. I mount drawer fronts with the standard 4 screws in each corner and haven’t had issues but I’m curious your thoughts. The drawers are finished with a few coats of water based conversion varnish. Thanks! Jared

Brian’s Questions:

Gentlemen,
I thoroughly enjoy your podcast, so thank you for all that you do. What is you opinion on dog holes in the workbench? If you use them, how? Include favorite accessories. Thank you again. Josh

What is the best way to accurately put dog holes in your workbench without buying a $300 one time template tool? Josh

Guy’s Questions:

Hi guys,

Thanks for the awesome podcast, I learn new things with every show and for that I am so appreciative!
I’m in the early stages of designing/building a dining table made from quarter sawn ash (just purchased a bunch of 4/4 lumber). I’ve designed the table based on a picture my wife showed me for inspiration.
It is a trestle style table in which the two uprights are 16” wide by 4” thick. The ‘feet’ or ‘bases’ will be 30” wide by 6” thick, while the ‘trestle tops’ which support the table top will be 34” wide by 6” thick. The thickness of these trestles concerns me both in how much they are going to weigh, and how much material they are going to require.
I’ve read about the strength of lock miter joints and am intrigued by the idea of glueing up a panel and essentially creating a hollow ‘box’ for the upright portion (boards would run vertically). I’ve read that these types of joints are very strong and I imagine they would be sufficient for this application (correct me if I’m wrong). I also like that they may give the appearance of using ultra thick 4” lumber.
My question is whether you believe there will be enough wood movement in these hollow uprights to cause concern, as they will be constrained by both the feet and tops of the trestles? I just don’t have enough anecdotal experience to have a good feel for how much movement is likely to occur. Are there any good “rule of thumbs” regarding how much movement is expected to occur? I know there are a million variable (humidity swing, plain sawn vs quarter sawn, species, etc.)
Thanks for your consideration and response to my question! Evan

Hi,
I recently upgraded my benchtop planer from a straight-knife Ridgid model to an Oliver 10045 with a helical head. I was excited by all the reviews raving about the ultra-smooth finish, but I’ve been disappointed. I’m getting noticeable scalloping from the inserts, even after removing them all, thoroughly cleaning the inserts and seats, and properly re-torquing them with a torque wrench. It’s still requiring way more sanding: starting with 80 grit (which takes forever to remove the scallops), then 120 grit (longer than with my old planer), before progressing normally. My old straight-knife Ridgid needed far less sanding overall.
From my research, this scalloping seems pretty normal with standard helical heads. I’ve heard one temporary workaround is to run boards through 2-3 extra passes at the final thickness setting, offsetting or skewing the board slightly each time to better overlap the cutter paths and reduce the scalloping (making sanding easier). I plan to try that soon.
I was saving for Grizzly helical-head jointer and planer upgrades, but now I’m worried about the same increased sanding time.
A few questions:
Is noticeable scalloping typical with most helical-head planers, including Grizzly and Oliver models?
I’ve read that the Silent-Power spiral cutterblock on the Hammer A3 series produces a much smoother surface with minimal ripple or scalloping, requiring far less sanding than standard helical heads. Is that your experience?
I’m now leaning toward a Hammer A3-31 combo machine down the road. I wanted separate jointer and planer for better workflow and time savings, but I can’t deal with doubling my sanding time. For those with 12″ combo machines like the A3-31, do you ever regret not going for a 16″ model (e.g., A3-41) for the extra width capacity? Thanks for any insights. You guys are my go-to for real-world tool advice! Jeffery Hiughes

Huy’s Questions:

Gentlemen,
First let me say how much I appreciate your podcast for it’s practical woodworking advice. I have a comment and question. The comment is in response to the podcast of yours that I listened to today regarding the future of reclaimed wood. I wonder if the future will include recycled wood products designed with the look, feel, and workability (or close) of natural wood? Just a thought. Anyway, here is my question: My workshop is an unheated 3rd bay of a garage. It is not insulated. I use a shop vac in conjunction with Home Depots dustopper for dust collection. Better than nothing but not perfect. The cold is a deterrent to want to work out there and am wondering about safe budget conscious heating options. What are the safety considerations to take into account (dust, fumes, other?) I have a Mr. Buddy Propane Heater that has some nice safety features but don’t know if it’s safe to use. Do you have any recommendations on how to safely heat up a workspace? Thank you. James Aydelotte (aid-a-lot)

Hello great podcasters, and fine woodworkers. 🙂 I am looking to replace the “Deluxe” fence on my 18″ Jet bandsaw, since it is not parallel to the blade but is to the table, isn’t adjustable, and will no longer clamp tightly to the rail. Do you have a recommendation for a replacement bandsaw fence that makes it easy to resaw and cut small pieces. Also, I am looking for one that is adjustable to ensure it is parallel to the blade. One under $200 would be ideal. Thank you, gentlemen! George

This Episodes Questions:

Brians Questions:

Since my work typically uses traditional joinery, I cut a lot of tenons. I’ve tried all kinds of methods, but I am really looking for that one method that works for all size boards (cutting bedrail tenons on the table saw isn’t going to happen) and is quick to setup – something that corresponds to the ease and simplicity of cutting mortises using my floor standing mortiser: using your layout lines on the workpiece, you walk up to the machine and start cutting. Easy. For that reason, I really gravitate to the idea of using a radial arm saw with a dado stack for tenons. Norm makes it look so simple: with layout lines already on the board, simply set it against the fence and set your depth of cut, and zip zip, flip, zip, and done (insert Guy’s sound effects for simple operations here). No clamps (unless it’s a small piece), no moving long unwieldy parts across a table, no complicated jigs. And best of all, you see the layout line while you make the cut – it’s not upside down as in a table saw or router table. It looks so simple, and easily a one-size fits all if you have the floorspace for a dedicated machine.
But I know radial arm saws have fallen out of favor. I hear about the danger of the saw “walking” toward the operator (can’t you just stand to the side? It can only go so far, right?), and perhaps even more vexing, they are really only available used – and I don’t have time to tinker with vintage machines, as fun as that’d be in retirement one day. I’ve heard that the ubiquitous Craftsman machines on FB Marketplace and Craigslist have a lot of deflection and the bearings and tracks the saw rides in usually didn’t wear well with age, and that the real old DeWalt’s are the best. But again, I’m hesitant to buy something that old without having the time or knowledge to refurbish it. But maybe a week unpaid to refurbish one is worth the long-term labor savings I’d get?
An alternative I’ve imagined is a router fixture (possibly even as a stand-alone table), where the router rides along a fixed fence and atop a flat reference surface, and where the workpiece is placed under that surface. Using the same router, bit and fence setup every time, I’d have reference marks on the fixture that help align the workpiece’s layout marks for consistent results. I’d walk up, insert the workpiece, align it and clamp it, set my router depth and route the shoulder of one face and then the edge facing me (yes, the router has to be held horizontal for this edge), and then route the additional meat left at the end of the tenon (if any) – then pull the piece out, flip it, align it, readjust depth if needed and route the other face and edge. The idea is to mimic the action and simplicity of the radial arm saw as close as possible, where the cutting tool is what moves rather than the workpiece, and the workpiece is quickly and easily aligned using its layout marks without complicated one-off jigs.
My questions: Is using a radial arm saw for this task as wonderful as it looks? Is it worth the time likely needed to get one reliably working? Given the safety concerns I hear, as well as the commitment required of an old machine, which of the two alternatives above would you go with? Again, with the amount of tenons but of varying kind I do, I want something easy and simple and consistent from project to project – just walk up to the machine and, referencing layout marks on the piece, start cutting.
Thanks! Michael

Do you guys use anything in your shop that is not intended or marketed for wood workers? Right now my favorite is a fabric cutting mat, i used it once to measure the angle and length of a step stool and it has lived on my MFT ever since, it covers the holes nicely and it’s pretty satisfying bringing small pieces of wood to the mat to confirm measurements.
Thanks you for a great show, Heywood

Guys Questions:

I have been driving more than usual for work and find myself listening to several episodes throughout the day. Thank you all for making my abnormal seat time enjoyable!
I am contemplating purchasing a sliding table for my Harvey Cabinet saw, specifically the Harvey Compass ST-1500.
Do any of you have any experience or insight with these types of “add-on’s” versus a dedicated machine? Would this be a valuable tool for breaking down sheet goods to final dimensions instead of a track saw? I have used a track-saw in the past and do see how valuable it is, but for my situation, I would prefer to manuver large sheets through the table saw.
Thank you, Nick Halverson

Hi guys I have listened to all your podcasts and thank you for all the great material. I have a couple of questions about a walnut desk I am making for my wife. I was wondering what is a good wood choice for the drawer sides? And can I use that wood on all four sides with dovetails and then glue a piece of walnut on the front so it appears as a half blind dovetail and if so how thick can that front piece of walnut be? Thank you enjoy the podcast while driving tractor on the farm. Paul

Huys Questions:

I am a new woodworker and have built a few furniture pieces. I’ve been hooked into your podcasts. I always have you on on my commute. I’ve learnt a ton from all three of you. Keep up the great work.
My wife has asked me to build a coffee table inspired from the following:
https://www.potterybarn.ca/products/palisades-wood-coffee-table/?subGroupId=palisades-wood-coffee-table-SPAF-color-remainder&group=1&sku=706535
I’m building it from white ash. The top and shelf are 3/4 stock and the legs are laminated from 1 3/4 inch board. I have the legs and the panels already done. I’m going to build up the edges with the extra length that I already cut from both end grain and side grains of the panels (I have 8 matching strips one for each side)
As you can see from the link above this table has no aprons and the panels are attached directly to the legs while being enclosed by the legs fully. Even the top is enclosed and the legs end grain would show. Here are my questions:
1) I plan to glue the panels on one axis to one side of the legs( let’s call it north south axis) and the other axis is all going to be hardware that allows for wood movement. The idea is that since nothing but the glued panels restrict the legs the expansion/contraction of the panels would just transfer to the legs and they can move with it. How crazy am I? I spent days debating this with ChatGPT. Am I misunderstanding how it will work?
2) I’m now in the step of cutting square 5×5 in notches in each corner of both panels. But I’m very concerned about accuracy. It feels like this setup is not very forgiving. For example if I make the smallest errors on the top and bottom of the same leg it may throw off the whole table where I might have gaps between the leg and panel later. I also have no band saw or a jigsaw. I want to tackle this with a track saw ( also have a table saw but this table is 42×42 and my sawstop jobsite isn’t good to handle this size).
Many thanks! Amin

Hey guys, love the show, I’ve been meaning to send this question this question in for 3-4 years but I’m always listening in the car and forget by the time I get to my computer. So, a few years ago I moved and added a bandsaw to my shop so I could start resawing lumber and my first project to incorporate that was a humidor. The resawing went great, but my table saw was out of alignment, so the mitered corners on the box looked terrible with gaps on the outside corners. To fix that I decided to add a contrasting strip along all the edges. The carcass is birdseye maple and I added padauk by routing out a 3/32″ square on all outside corners, added 1/8″ strips of the padauk and then trimmed it flush. This looks great, but with one issue. The 4 vertical corners are all cross grain between the carcass and the corner banding, so seasonally while the box sides move, the banding doesn’t change length, so it either protrudes or retracts a bit (maybe 1/32″) from the top and bottom. This is only a cosmetic issue on this box but I was wondering how I could plan for this in the future, as I could see a situation where all the movement is at the lid side and prevents it from fully closing which could compromise the seal on a humidor.
Some of my thoughts were only gluing the middle portion of the banding down, only doing this when the carcass is a veneer over a more stable substrate, or sucking it up and getting better at mitered box corners and not needing this at all.
I have some pictures from this build at https://imgur.com/a/humidor-build-iaXKQLI Jonathan