Episode 10 – Bandsaw Mistakes, Combination Machines, Dust Collection and More!

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Guy’s Questions:

1) Here’s a question for you. I need create a buildup for a mantle top. Will be painted finish. 6’ wide x 10” deep x 1-1/4” thick. I was going to glue up a piece of 3/4” maple ply and 1/2” mdf. Then will edge band with 3/4” thick soft maple. Do you guys think I will have issues with the top due to gluing to dissimilar materials? Thanks!!! Alan

2) I have listened to every episode so far and love them all. I would to hear your guys setups for your sprayers. I am trying to decide if it makes more sense to buy a large 60 gallon plus compressor to run hvlp guns off or to buy a stand alone unit like a earlex or Fuji. It will be used for a little bit of everything. The wife likes some stuff painted but I get away with just shellac from time to time as well – Kyle

Sean’s Questions:

1) Good evening, Sean! I know you guys are getting a ton of questions for the podcast, but I wanted to add one more. I’ve been eyeballing the jointer/planer combo machines and was curious on yours, Huys, and Guys opinions on them. – W.B. Designs

2) Question for you guys: I am making a coffee table that will essentially be a square box (36”Lx36”Wx17”H, 3/4” stock)with an opening lid on top. The client (my wife) wants beveled / mitered corners. My question is what is your preferred method for cutting the 45? Table saw, router table, track saw? I just made a small box using the table saw with a digital angle finder and checked with a square to ensure 45. It came out close but still seems a few thousands off. Maybe I’m expecting to much? This seems so simple yet it is hard to achieve. – Circle City Woodworking

Huy’s Questions:

1) Love the podcast guys. I was someone who made a living at woodworking back in the day but am back to working out of my garage where I started 30 years ago. Having said that, what advice can you give about dust collection, given the garage shop environment is so confined. I’ve got at Jet 2 micron collector but am looking to get something specifically for the chop saw station. Thanks for your input and sorry for the long question

– Mike

2) As a follow up to my bandsaw blade question: I made a lazy mistake on a set of boxes this past weekend. The boxes are mitered corners, with top and bottom panels captured in respective grooves. I glued up the boxes and was set to cut off the lids. Didn’t change out the 3/16″ 10 TPI blade in the bandsaw. The 5″ height on the zebrawood box had the blade wandering off the line at the beginning of the cut. So I have an unintentionally curvy intersection between lid and box. (continued…)

I flattened the bottom of the lid with my drum sander. But the box portion is too tall to pass through the drum sander. How do I flatten the top of the box? Light pass through table saw (it would have to be two cuts)? Change the blade on the bandsaw and take a light pass there? I can’t imagine the planer is a great idea because I’d expect tear out on the backside. Or would it work with super light passes? What would you guys do? Sunrise Woodshop

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